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Trolley Management System Smarter Tracking, Lower Losses, Better Asset Control

Trolley Management System Smarter Tracking, Lower Losses, Better Asset Control

In manufacturing, logistics, and supply chain operations, managing returnable assets like trolleys, bins, and pallets is a constant challenge. Losses, poor visibility, manual tracking, and delayed returns directly impact operational efficiency and cost.
A Trolley Management System (TMS) solves these challenges by bringing automation, real-time tracking, and complete visibility to trolley movement and maintenance.

 

What Is a Trolley Management System?

A Trolley Management System is a barcode or RFID-based tracking solution designed to monitor the movement, usage, and condition of trolleys across plants, warehouses, and customer locations.
Each trolley is uniquely identified and tracked from dispatch to return, ensuring accountability and control at every stage.

 

Key Challenges in Traditional Trolley Management

  • Manual registers and Excel tracking
  • Frequent trolley loss or misplacement
  • No real-time visibility of trolley movement
  • Delayed returns from customers
  • Poor maintenance tracking
  • Limited reporting and accountability

 

How a Trolley Management System Works

  1. Unique Identification
    Each trolley is assigned a metal barcode, QR code, or RFID tag for long-term durability.
  2. Outbound Tracking (Trolley Out)
    • Operator scans trolley barcode/RFID
    • Enters customer, invoice, vehicle, date & time details
    • Data is instantly saved to the central server
  3. Inbound Tracking (Trolley In)
    • Trolleys are scanned upon return
    • System captures return date, time, and customer details automatically
  4. Maintenance Tracking
    • Record maintenance history
    • Track service dates, spare replacements, and next service due
    • Available on mobile and web platforms
  5. Centralized MIS & Reporting
    • Trolley in/out reports
    • Plant-wise and customer-wise tracking
    • Scrap and maintenance status reports

 

Barcode vs RFID Trolley Management

Barcode Model

  • Cost-effective solution
  • Handheld scanners or mobile devices
  • Ideal for controlled environments

RFID Model

  • Automatic bulk reading at loading bays
  • Faster processing with minimal manual intervention
  • Ideal for high-volume operations

 

Key Benefits of a Trolley Management System

  • Real-time visibility of assets
  • Reduction in trolley losses
  • Improved return cycle time
  • Better maintenance planning
  • Accurate MIS and audit-ready reports
  • Lower operational and replacement costs

 

Why Choose Network Techlab India Limited

With decades of experience in system integration, Network Techlab India Limited delivers end-to-end Trolley, Bin, and Pallet Management Solutions tailored to your operational needs.
Our solutions are scalable, reliable, and designed for seamless integration with existing workflows ensuring faster ROI and long-term efficiency.

 

A smart Trolley Management System is no longer a luxury it’s a necessity for businesses aiming to reduce losses, improve operational efficiency, and gain full control over returnable assets.
By combining automation, real-time data, and intelligent reporting, organizations can transform how they manage logistics assets across their supply chain.

 

 

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