Power Quality Transformation for a Commercial Refrigeration Company

Organization –

Commercial Refrigeration Company

Location –

Dadra

Domain –

Refrigeration Manufacturing

Solution Offered –

APFC Panels, Static Var Generators

Overview –

In today’s energy-intensive industrial environments, maintaining optimal power quality is critical for operational efficiency and cost control. A leading commercial refrigeration company approached Network Techlab India Ltd. to address persistent power quality issues that were impacting both performance and profitability.

The Challenge –

The client was facing multiple electrical inefficiencies that were directly affecting their operations:

Low Power Factor: Stagnant at 0.90 (lagging), leading to inefficient power usage
High Harmonics: Levels reaching up to 15%, causing stress on electrical equipment
Heavy Penalties: Increased utility bills due to reactive power losses
Equipment Strain: Reduced lifespan and frequent maintenance due to poor power conditions

These issues not only increased operational costs but also posed risks to system reliability and long-term sustainability.

Our Solution –

Network Techlab India Ltd. designed and implemented a customized power optimization solution tailored to the client’s dynamic load environment.

Key Implementations:

125 kVAr SVG Plus (Static Var Generator):
Delivered instant and precise power factor correction, ensuring real-time reactive power compensation
Integration with Existing 250 kVAr APFC Panels:
Leveraged the client’s existing infrastructure while enhancing performance with advanced technology
Smart Control System:
Enabled dynamic load handling, automatically adjusting to fluctuating power demands
Built-in Harmonic Mitigation:
Reduced harmonic distortion, improving overall power quality and protecting equipment

The Results –

The transformation delivered measurable and impactful improvements:

Power Factor Improved:
From 0.90 to 0.999 (near unity)
Harmonics Reduced:
From 15% down to 6%, significantly enhancing power quality
Annual Cost Savings:
Achieved savings of ₹4 Lakhs+ through reduced penalties and improved efficiency
Enhanced System Performance:
Improved equipment lifespan, reduced downtime, and lower maintenance costs

Conclusion –

By implementing an intelligent and future-ready power solution, Network Techlab India Ltd. helped the client achieve:

Real-time power correction
Improved energy efficiency
Significant cost savings
Greater system stability and reliability

This case highlights how advanced technologies like SVG (Static Var Generators) can transform traditional power systems into smart, efficient, and cost-effective infrastructures.

About Network Techlab India Ltd.

Network Techlab India Ltd. specializes in delivering end-to-end power quality and energy optimization solutions for industries across sectors. From design to deployment, we ensure reliable, efficient, and scalable systems tailored to your business needs.